Welded Wire Vs Woven Wire: Which Is Better?

The answer, of course, determines what you need to do with it. Each metal fabric material has its own advantages, and they largely stem from the way each is made. Let's take a look at the characteristics of woven wire mesh and welded wire cloth.

Woven Wire Cloth: Advantages and Disadvantages

From its practical beginnings in medieval Europe through the 18th century, the advantages of woven wire cloth are certainly endless. Today's wire cloth is woven from various metals such as stainless steel, brass, copper, and aluminum alloys, and even highly heat-resistant metals such as molybdenum and tungsten. Woven wire cloth is often more affordable than welded cloth because less labor is required to produce it. 

A few critical areas are welded together to hold the woven metal fabric in place. As a result, woven materials are more flexible to use. There are several types of woven wire fabric mesh on the market. For example, wire cloth can be woven as twill weave, plain weave, pre-curled weave, filter cloth weave, etc.

Due to its greater flexibility, woven wire cloth is particularly suitable for irregular contours, but smaller items (e.g. ultrasonic parts) may fall out of the container or through the stencil holes. For protection purposes, woven wire mesh also has a tendency to be less robust than welded metal.

 Weld Wire Mesh

Welded Wire Mesh Cloth: Advantages and Disadvantages

In contrast to the woven wire, welded wire cloth is permanently welded at all or most of the cross joints. This welding process makes the material stronger and allows it to maintain a more uniform shape. This is particularly useful in industrial applications, where welded wire mesh is suitable for mechanical parts with set measurements. Welded wire is more effective in holding the cover in place than its woven counterpart.

Welded wire cloth contains heavy-duty loads and can withstand greater forces without breaking or tearing, making it ideal for protection or barrier applications. It offers greater durability under the rigors of daily cleaning and can also be galvanized for further strength and corrosion resistance for high humidity and high salt environments. That said, welded wire fabric is very useful for its strength, but it also tends to be a more expensive material because it requires more time and labor.

Comparing woven wire or welded wire mesh

Woven wire or welded wire mesh? It's your choice. As you can see, both weld wire mesh and braided wire have their advantages and disadvantages. Keep the following factors in mind when choosing the type of wire that best meets your needs.

 Weld Wire Mesh

Woven wire

Flexible and easy to use for irregular fittings

Shorter production times

Can be made from a wide range of metal alloys in a variety of sizes and thicknesses

More affordable than weld wire mesh

Wire metal, on the other hand

Stronger than braided wire

Holds its shape better for more specific measurements

Contains heavier and smaller items better than braided metal

Can be galvanized to provide further corrosion resistance

Not sure if welded or braided wire is right for you? Want to know our woven wire sizes? Let us help you find the best welded mesh for your needs. Welcome to contact us today or visit our website to learn more about coated wire fences.